Industrial Manufacturing

Predictive maintenance, worker guidance, and digital twins for industrial operations

AI for Industrial Manufacturing

Industrial operations generate enormous amounts of sensor data, but turning that data into preventive action is a challenge. Heron Development Group builds AI systems that predict failures, guide workers, and optimize processes—keeping your operations running smoothly.

Example Challenges

  • Unplanned downtime: Equipment failures cost millions in lost production
  • Complex procedures: Training workers on sophisticated equipment takes time
  • Quality variability: Defects slip through manual inspection processes
  • Maintenance costs: Reactive maintenance is expensive and disruptive

Our Solution

Predictive maintenance models trained on your equipment’s historical data, integrated with your existing SCADA and ERP systems. Worker guidance systems that use AR and AI to walk technicians through complex procedures. Digital twins for risk-free training and process optimization.

Select Use Cases

Predictive Maintenance

Forecast equipment failures before they happen and optimize maintenance schedules

Worker Guidance & Copilots

AR-powered guidance systems and AI assistants for complex procedures

Digital Twins for Training

Virtual replicas of equipment and processes for safe, effective training

Quality Inspection

Computer vision for defect detection and quality assurance

Process Optimization

AI-driven recommendations to improve throughput and reduce waste

Supply Chain Intelligence

Demand forecasting and inventory optimization

& More

Every manufacturing operation is unique. We'd love to hear about your specific business needs and challenges.

Key Integrations

GE Digital Siemens MindSphere Honeywell Forge Rockwell Automation SAP

ROI & Impact

  • Reduce unplanned downtime
  • Lower maintenance costs through predictive scheduling
  • Faster training and reduce errors
  • Improve product quality and reduce waste
  • & More